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MULTIPORT DETAILS   [ Details ] Special features ] Applications ] References ] Downloads ]

NEUERO Mobile Pneumatic Ship Unloader type MULTIPORT ®

Use: Unloading of ships up to Post Panamax type and feeding onto trucks, railway wagons or quayside chain/belt conveyor

Single line ship unloaders

The use of mobile systems requires the availability of cranes to move the equipment into position. Also, the need to add the vertical pipes to the system requires a labour force to be in position 24 hours a day. In order to get a better overall performance with less operational expense, shipunloading systems such as the Multiport are used. These unloaders normally have a peak capacity of up to 600 t/h. They can be powered via electrical cable or by diesel generators and can be fixed or self-propelled on rails or rubber tyres.

The use of horizontal and vertical telescopic pipes allows a big area of the unloading hatch to be reached. With an auxiliary winch attached to the boom, a payloader (bobcat) can help the clean up operation in the ship's holds.

Iran-1.jpg (46688 Byte)Figure 5

Figure 5 shows five Multiport type unloaders discharging a ship into quayside trucks and rail wagons. One of them is used as a "floater" i.e. it can be moved around easily, because it is mounted on rubber tyres. This rubber tyred "floater" can move to any location to help in the discharging as required. It is a 4-wheel steerable unloader and can avoid dead time by travelling quickly in curves. Characteristic of this type of equipment developed in the last few years include:

Environmental protection
Short delivery time - standardisation
Maintenance and protection

Environmental protection

The Multiports, for example, are equipped with filters which capture the dust from the products being handled. One special type of filter cleaning system has shown to be the most adequate is the reverse flow generated by a blower. It uses the same air of the filter (same temperature and density), thus avoiding water condensation and blockage of the filter bags. Also, filter bags can be cleande by air blasts generated by an air compressor with an air dryer needed to avoid the mentioned water condensation.    Today, the sound insulation in this equipment is standard and its use in ports close to residential areas is becoming more and more acceptable.

Short delivery time - standardisation

The Multiport unloader has a short delivery time because all swivelling parts are standardised, even the gantry if a rubber wheel type is required. With the use of rails, the design and necessary engineering takes some more time. A rail unloader will normally require a twelve-month delivery time and, if in stock, rubber tyred with generating set unloader will be available in the same range of time.

Maintenance and protection

Multiport unloaders offer electrical and mechanical protections such as:

Electrical panel with PLC and troubleshooting lamps
Limit switches
Over and underload protection
Protection of rotating parts
Easy access to checking points

The possibility of lowering the boom to the ground offers a considerable advantage because inspection and substitution of parts - wearing plates of the elbow, winches and cable pulleys etc. - are made on the ground, making careful inspection very easy, and any dangerous work high above the ground is eliminated.


Advantages and Disadvantages of Turbo Blowers and Roots-Blowers

1. Turbo-Blowers     (as used by NEUERO)

Advantages:

the efficiency of thoroughly designed turbo-blowers is higher than that of roots-blowers;
on account of  the characteristic curve, the velocity of the conveying air can be varied;
in the partial-load range, the velocity of the conveying air remains rather constant, i.e. wear on the conveyor pipe and the conveying material is lower;
the conveying air flow is continuous. The high-frequency noises can be dampened with little expenditure;
the running wheel is resistant to foreign matter, i.e. complicated filter equipment can be avoided;
the sensitivity to higher air temperature is low.

Disadvantages:

a turbo-blower starts more slowly than a roots-blower;
the energy demand in the partial-load range is higher than that of the roots-blower.

 

2.   Roots-Blowers

Advantages:

a roots-blower quickly attains the full number of revolutions;
the power demand in the partial-load range is lower.

Disadvantages:

in the range of partial load, the conveying speed is higher, i.e. wear on the conveyor pipe and breakage of the conveying material will be greater;
a conveying speed once chosen can only be altered with considerable expenditure;
due to the low-frequency noises (pulsating conveying air flow), expensive noise dampening equipment will be necessary;
in order not to exceed the operating pressures, a control device must be installed;
on account of the narrow piston clearance, the roots-blower is sensitive to to foreign matter, i.e., filter cleaning of the conveying air is required;
after a longer period of use, the piston clearance becomes larger and leads to capacity losses.

The advantageous use of turbo-blowers in pneumatic ship unloading plants can be seen from this list of advantages and disadvantages; therefore, NEUERO has always chosen this way and used the single stage radial high-capacity blower as major components of its conveying installations.

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